Imisebenzi yokukhiqiza nge-laser njengamanje ifaka phakathi ukusika, ukushisela, ukwelashwa ngokushisa, ukumboza, ukufaka umusi, ukuqopha, ukubhala, ukusika, ukunamathisela, kanye nokuqinisa ukushaqeka. Izinqubo zokukhiqiza nge-laser zincintisana kokubili ngokobuchwepheshe nangokwezomnotho nezinqubo zokukhiqiza ezivamile nezingezona ezejwayelekile ezifana nomshini wokugaya ngomshini nokushisa, ukushisela nge-arc, umshini wokugaya ngogesi, kanye nogesi (EDM), ukusika nge-abrasive water jet, ukusika nge-plasma kanye nokusika ngomlilo.
Ukusika ijethi yamanzi kuyinqubo esetshenziselwa ukusika izinto kusetshenziswa ijethi yamanzi acindezelwe njengokuphakama okungamakhilogremu angu-60,000 nge-intshi yesikwele (psi). Ngokuvamile, amanzi axutshwa ne-garnet efana ne-abrasive evumela ukuthi izinto eziningi zisikwe kahle ukuze kuvalwe ukubekezelelana, ngokulinganayo nangokuqedwa okuhle komphetho. Amajethi amanzi ayakwazi ukusika izinto eziningi zezimboni okuhlanganisa insimbi engagqwali, i-Inconel, i-titanium, i-aluminium, insimbi yamathuluzi, i-ceramics, i-granite, kanye ne-armor plate. Le nqubo idala umsindo omkhulu.
Ithebula elilandelayo liqukethe ukuqhathanisa ukusika kwensimbi kusetshenziswa inqubo yokusika nge-laser ye-CO2 kanye nenqubo yokusika ngejethi yamanzi ekucutshungulweni kwezinto zezimboni.
§ Umehluko wenqubo eyisisekelo
§ Izicelo zenqubo ejwayelekile kanye nokusetshenziswa
§ Ukutshalwa kwezimali kokuqala kanye nezindleko zokusebenza ezimaphakathi
§ Ukunemba kwenqubo
§ Izinto okufanele uzicabangele ngokuphepha kanye nendawo yokusebenza
Umehluko wenqubo eyisisekelo
| Isihloko | I-laser ye-Co2 | Ukusika ijethi yamanzi |
| Indlela yokunikeza amandla | Ukukhanya okungu-10.6 m (ububanzi be-infrared obukude) | Amanzi |
| Umthombo wamandla | I-laser yegesi | Iphampu enomfutho ophezulu |
| Indlela amandla adluliselwa ngayo | Ugongolo oluqondiswa yizibuko (ama-optics andizayo); ukudluliswa kwefayibha akusebenzi kungenzeka nge-laser ye-CO2 | Amapayipi aqinile anomfutho ophezulu adlulisa amandla |
| Indlela izinto ezisikiwe ezikhishwa ngayo | Ijethi yegesi, kanye nezinto ezengeziwe ezikhipha igesi | Indiza yamanzi enomfutho ophezulu ikhipha imfucuza |
| Ibanga phakathi kwe-nozzle nezinto ezibonakalayo kanye nokubekezelelana okuphezulu okuvunyelwe | Cishe i-0.2″ 0.004″, kudingeka inzwa yebanga, ukulawulwa kanye ne-Z-axis | Cishe i-0.12″ 0.04″, kudingeka inzwa yebanga, ukulawulwa kanye ne-Z-axis |
| Ukusetha komshini ongokoqobo | Umthombo we-laser uhlala utholakala ngaphakathi komshini | Indawo yokusebenza kanye nephampu kungatholakala ngokwehlukana |
| Ububanzi bosayizi betafula | 8′ x 4′ kuya ku-20′ x 6.5′ | 8′ x 4′ kuya ku-13′ x 6.5′ |
| Ukukhishwa okuvamile kwe-beam endaweni yokusebenza | Ama-Watts angu-1500 kuya kwangu-2600 | Ama-kilowatts angu-4 kuya kwangu-17 (ibha engu-4000) |
Izicelo zenqubo ezijwayelekile kanye nokusetshenziswa
| Isihloko | I-laser ye-Co2 | Ukusika ijethi yamanzi |
| Ukusetshenziswa kwenqubo evamile | Ukusika, ukubhoboza, ukuqopha, ukususa, ukwakheka, ukushisela | Ukusika, ukususa, ukwakheka |
| Ukusika izinto ze-3D | Kunzima ngenxa yesiqondiso esiqinile somsebe kanye nokulawulwa kwebanga | Kungenzeka kancane ngoba amandla asele ngemuva kwento yokusebenza ayabhujiswa |
| Izinto ezikwazi ukunqunywa yinqubo | Zonke izinsimbi (ngaphandle kwezinsimbi ezicwebezelayo kakhulu), zonke ipulasitiki, ingilazi, kanye nokhuni kunganqunywa | Zonke izinto zinganqunywa ngale nqubo |
| Ukuhlanganiswa kwezinto ezibonakalayo | Izinto ezinezindawo zokuncibilika ezahlukene azikwazi ukunqunywa | Kungenzeka, kodwa kukhona ingozi yokuqhekeka |
| Izakhiwo zesandwich ezinezimbobo | Lokhu akunakwenzeka nge-laser ye-CO2 | Ikhono elilinganiselwe |
| Ukusika izinto ezinokufinyelela okulinganiselwe noma okuphazamisekile | Akuvamile ukuba kwenzeke ngenxa yebanga elincane kanye nekhanda elikhulu lokusika nge-laser | Kunqunyelwe ngenxa yebanga elincane phakathi kwe-nozzle nezinto zokwakha |
| Izakhiwo zezinto ezisikiwe ezithinta ukucutshungulwa | Izici zokumunca kwezinto ku-10.6m | Ubulukhuni bezinto ezibonakalayo buyisici esibalulekile |
| Ubukhulu bezinto lapho ukusika noma ukucubungula kungabizi khona | ~0.12″ kuya ku-0.4″ kuye ngokuthi izinto ziyini | ~0.4″ kuya ku-2.0″ |
| Izicelo ezivamile zale nqubo | Ukusikwa kwensimbi eyisicaba enobukhulu obuphakathi ukuze kucutshungulwe insimbi eyisicaba | Ukusikwa kwamatshe, izinto zobumba, nezinsimbi ezibanzi kakhulu |
Ukutshalwa kwezimali kokuqala kanye nezindleko zokusebenza ezimaphakathi
| Isihloko | I-laser ye-Co2 | Ukusika ijethi yamanzi |
| Kudingeka ukutshalwa kwezimali kokuqala | $300,000 ngephampu enamandla angu-20 kW, kanye netafula elingu-6.5′ x 4′ | $300,000+ |
| Izingxenye ezizoguga | Ingilazi evikelayo, igesi ama-nozzle, kanye nezihlungi zothuli kanye nezinhlayiya | I-nozzle yejethi yamanzi, i-nozzle yokugxila, nazo zonke izingxenye ezinomfutho ophezulu njengama-valve, amapayipi, kanye nezivalo |
| Ukusetshenziswa kwamandla okumaphakathi kohlelo lokusika oluphelele | Ake sithi i-CO2laser engu-1500 Watt: Ukusetshenziswa kwamandla kagesi: 24-40 kW Igesi ye-laser (CO2, N2, He): 2-16 l/h Ukusika igesi (O2, N2): 500-2000 l/h | Ake sithi iphampu enamandla angu-20 kW: Ukusetshenziswa kwamandla kagesi: 22-35 kW Amanzi: 10 l/h Isisindo esibuthakathaka: 36 kg/h Ukulahlwa kwemfucuza yokusika |
Ukunemba kwenqubo
| Isihloko | I-laser ye-Co2 | Ukusika ijethi yamanzi |
| Usayizi omncane wesikhala sokusika | 0.006″, kuye ngesivinini sokusika | 0.02″ |
| Ukubukeka kobuso obusikiwe | Ubuso obusikiwe buzobonisa isakhiwo esinama-striated | Indawo esikiwe izobonakala sengathi iqhunyiswe ngesihlabathi, kuye ngesivinini sokusika |
| Izinga lemiphetho esikiwe ukuze lihambisane ngokuphelele | Kuhle; ngezinye izikhathi kuzobonisa imiphetho eqondile | Kuhle; kunomphumela "owomsila" emagopheni uma izinto zijiyile |
| Ukubekezelelana kokucubungula | Cishe 0.002″ | Cishe 0.008″ |
| Izinga lokubhoboza lapho kunqunywa | Kuphela ukubhoboka okungaphelele okwenzekayo | Akukho ukubhoboka okwenzekayo |
| Ukucindezeleka kokushisa kwezinto | Ukuguquka, ukufudumala kanye nezinguquko zesakhiwo kungenzeka ezintweni ezibonakalayo | Akukho ukucindezeleka kokushisa okwenzekayo |
| Amandla asebenza ezintweni eziqondiswe kugesi noma indiza yamanzi ngesikhathi sokucubungula | Ukucindezeleka kwegesi izinkinga ngokuncipha izinto zokusebenza, ibanga ayikwazi ukugcinwa | Okuphakeme: izingxenye ezincane, ezincane zingacutshungulwa kuphela ngezinga elilinganiselwe |
Izinto okufanele uzicabangele ngokuphepha kanye nendawo yokusebenza
| Isihloko | I-laser ye-Co2 | Ukusika ijethi yamanzi |
| Ukuphepha komuntu siquizidingo zemishini | Izibuko zokuphepha zokuvikela nge-laser azidingeki nhlobo | Kudingeka izibuko zokuphepha ezivikelayo, ukuvikelwa ezindlebeni, kanye nokuvikelwa ekuthinteni indiza yamanzi enomfutho ophezulu. |
| Ukukhiqizwa kwentuthu nothuli ngesikhathi sokucubungula | Kuyenzeka; amapulasitiki kanye nezinye izinto ezihlanganisiwe zensimbi zingase zikhiqize amagesi anobuthi | Akusebenzi ekusikeni ijethi yamanzi |
| Ukungcola komsindo kanye nengozi | Kuphansi kakhulu | Kuphezulu ngendlela engavamile |
| Izidingo zokuhlanza umshini ngenxa yokungcola kwenqubo | Ukuhlanza okuphansi | Ukuhlanza okuphezulu |
| Ukusika imfucuza ekhiqizwa yinqubo | Ukusika imfucuza kwenziwa kakhulu ngesimo sothuli oludinga ukukhishwa kwe-vacuum nokuhlunga | Inani elikhulu lokusika imfucuza livela ngenxa yokuxuba amanzi nezinto zokukhuhla |